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Used Brody disk Product List

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0726 Promoting the discharge of dry fly ash

0726 Promoting the discharge of dry fly ash

We can provide guidance on appropriate arrangements and control examples based on the user's conditions!

In the newly installed silo, to avoid unstable powder discharge and prolonged discharge times, we adopted a blow disk, and we would like to introduce a case where aeration was implemented as a solution. The operating temperature for this application is room temperature plus alpha, so we used a standard blow disk. This has resulted in stable operation since its introduction. Our company can provide guidance on appropriate layout and control examples based on the various conditions of our users. [Case Overview] ■ Target Material - Name: Dried Fly Ash - Specific Gravity: 0.3-0.5 ■ Silo - Diameter: Ø2800 - Discharge Outlet Diameter: 300A - (Discharge Rate: 5t/h) *For more details, please download the PDF or feel free to contact us.

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0622 Scale-up project (metal oxides)

0622 Scale-up project (metal oxides)

We will introduce a case where control sequentially turned on the air for 8 blow discs in pairs with a time difference!

We would like to introduce a case where customers who are already using our equipment have adopted the BroaDisk during the scale-up of their facilities. The control was scaled up from turning all three BroaDisks ON/OFF simultaneously to sequentially turning ON eight BroaDisks in pairs with a time delay. Our company has accumulated various experiences, so we can inform you of the models, arrangements, and controls suitable for your conditions. 【Target Material】 ■ Name: Metal Oxide ■ Particle Size: Approximately 10 microns on average ■ Specific Gravity: Loose 2, Firm 3 ■ Angle of Repose: Over 50° 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *Details of the case can be viewed through the related links.

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0224 Introduction to the limestone powder silo

0224 Introduction to the limestone powder silo

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

We received an inquiry from an engineering company, and we have been adopted for the silo for limestone powder. Previously, standard aeration was implemented, but due to instability in powder discharge, it was decided to introduce other rational methods. [Overview] ■ Silo diameter: 3000φ (slope angle: approximately 60 degrees) ■ Target powder: limestone powder (particle size: average several tens of microns, bulk density: 1.1–1.2) ■ Arrangement and quantity of blow discs: 4 units in the lower section, 4 units in the middle section, and 8 units in the upper section, totaling 16 units installed. This equipment, which suppresses rat holes and bridges in bulk materials through aeration and vibration, is easy to install and economical. * For more details, please refer to the catalog or feel free to contact us. * Our website features numerous examples of implementations, which can be checked via the link below.

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Eliminating manual hammering work.

Eliminating manual hammering work.

Introducing a case of Brody disk adopted for bridge measures in resin powder silos.

This is an introduction to a case where a "Blow Disc" was adopted for bridge prevention in a resin powder silo with a capacity of 10m³. In this user's case, before the introduction of this equipment, the air knocker could not resolve the bridging issue, and every time there was a problem, manual hammering was performed from outside the silo. After the introduction of the Blow Disc, all discharge troubles have been eliminated, and damage to the silo walls has also been avoided. 【Overview of Usage Conditions】 ■ Silo Volume: Approximately 10m³ ■ Discharge Diameter: 150φ ■ Discharge Method: Suction Type ■ Silo Pressure: -2000mmAq ■ Powder Type: Resin Powder ■ Powder Size: Approximately 300μm on average ■ Powder Specific Gravity: About 0.5 *For more details, please refer to the PDF document or feel free to contact us. *Our website contains numerous implementation examples. You can check them from the link below.

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0120 Preventing rat holes in carbon and resin powder.

0120 Preventing rat holes in carbon and resin powder.

Resolve the issue of powder discharge failure from the rotary valve of the discharge machine!

We would like to introduce a case where rat holes of carbon and resin powder were prevented. In a 200L storage hopper, the rat hole phenomenon of the aforementioned powder occurred, and at times, the powder could not be discharged from the rotary valve of the discharge device. To resolve this issue, three standard type blow discs (model: BD-15S-B) were controlled by a controller (model: C-SV1)! In addition to this storage hopper, the user also introduced them for blockage prevention in the hopper section of the powder manufacturing equipment's dust collector. If you are facing issues with rat holes and bridging phenomena in hoppers or similar equipment, please feel free to contact us. We can provide information tailored to your company's conditions, such as installation location, air aeration time, and order. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0687 Clearing blockages in the hopper of dried hop powder.

0687 Clearing blockages in the hopper of dried hop powder.

An example adopted to address expected blockages at the hopper discharge section.

We would like to introduce a case where a plant and maintenance operator ordered "Blow Disks." In the production of hoppers for a beverage manufacturer, it was anticipated that clogging might occur at the hopper discharge section based on past experiences. Therefore, at the user's request, we were consulted about adopting "Blow Disks." After detailed discussions (regarding contents, hopper diagrams, control methods, etc.), the system was implemented. Currently, the equipment is operational at the user's site, and there have been no occurrences of bridging or powder clogs. [Case Overview] ■ Hopper Diameter: Φ900 ■ Discharge Diameter: 150A ■ Contents: Dried hop powder ■ Equipment Layout Control - Four "Blow Disks" installed near the discharge section (two at different heights) - Air aeration controlled by a controller, with each disk activated in a staggered manner *For more details, please download the PDF or feel free to contact us.

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0301 Aeration in the chlorine dust silo

0301 Aeration in the chlorine dust silo

Introducing a case of a Brody disk adopted to promote chlorine dust emission in silos.

This is an introduction to a case where the "Blow Disc" was adopted for aeration to promote the emission of chlorine dust in a silo. The model used this time is the BD-25 type, which is for use with a Roots blower, rather than the standard BD-15 Blow Disc for compressed air. The "Blow Disc" is available in a type that can be used not only with compressor air but also with a Roots blower. 【Overview】 ■ User Industry: Cement ■ Target Material: Chlorine Dust ■ Silo Diameter: 3000φ ■ Blow Disc Overview ・ Model: BD-25S-B (for Roots Blower) ・ Quantity and Installation Situation: 16 units... installed in 4 on the lower level, 4 on the middle level, and 8 on the upper level. * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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0151 Rat Hole Measures - Chemical Material Manufacturer

0151 Rat Hole Measures - Chemical Material Manufacturer

Easily resolve troubles! We will propose installation examples and operating conditions that match the customer's requirements.

We would like to introduce a case of rat hole prevention at a chemical materials manufacturer. Normally, the powder does not pose significant issues and can be discharged from the hopper, but when it contains 3% moisture, its flowability deteriorates significantly. Traditionally, only vibrators were used, and for materials with high moisture content, in addition to the vibrations from the vibrator, air purging from a quick-connect fitting was employed. However, this did not completely eliminate the rat hole issue, leading to the introduction of our equipment, which easily resolved the challenge. [Overview] ■ Hopper Size: 1500×1500 ■ Installation Position: 2 units installed on each side (total of 8 units) * For details, please feel free to contact us. * For more information, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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0404 Measures against rat holes in catalyst raw materials

0404 Measures against rat holes in catalyst raw materials

A case where Brodisk was adopted repeatedly for the expansion of the line.

This is a repeat project that we have been hired for. This project was previously adopted a few years ago, and we received feedback from the user that "extremely good results were obtained." This time, we are being hired again for the expansion of a similar line. In this case, we were informed about the properties of the material measured with a powder tester. We would appreciate it if you could provide such data, but even if only the material sample and hopper diagram are provided, we can inform the customer about the optimal arrangement of our equipment based on that information. Please feel free to contact us. [Overview] ■ Trouble Situation - Rat hole in an 1800φ conical hopper - Discharge diameter is 200A, with a typical rat hole forming directly above the discharge section. ■ Material - Name: Confidential (catalyst raw material) - Particle size: Several micrometers - Angle of repose: Approximately 50° - Bulk density: Loose approximately 0.3 / Dense approximately 0.6 *For more details, please refer to the PDF document or feel free to contact us. *We have many examples published on our website. You can check them via the link below.

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0499 Installation on activated carbon and quicklime silos.

0499 Installation on activated carbon and quicklime silos.

Air aerators are important for placement! We will provide advice on selecting the appropriate model and planning the layout according to the conditions.

We would like to introduce a project requested by a client in the silo canning business. The end user expressed a desire to install our BroaDisk, and we received an inquiry from the silo contractor. It seemed that this representative had no experience with aeration or bridge breakers at all, so we decided to convey the basic concepts and considerations for this case before proceeding with the order. 【Case Overview】 ■ Activated Carbon Silo ・Diameter: φ2000 ・Capacity: 5m3 ・Equipment Configuration: 4 units × 2 tiers (Total 8 units) ■ Hydrated Lime Silo ・Diameter: φ3000 ・Capacity: 50m3 ・Equipment Configuration: 4 units × 3 tiers (Total 12 units) *For more details, please refer to the PDF document or feel free to contact us.

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0520 Resolution of rat holes in aluminum hydroxide

0520 Resolution of rat holes in aluminum hydroxide

We would like to introduce a case that has been consulted by users who are already using our Brodisk!

According to the user, the material originally had concerns about rat holes, but there were no issues when operating the broad disk at the time of equipment installation. However, since the rainy season (on days with high humidity), rat holes have started to occur, which prompted the consultation. We have resolved the issue by adding more broad disks and adopting a new controller with four built-in solenoid valves to turn on the air in small quantities. Users who are already using broad disks are also welcome to contact us if they encounter any problems. 【Product Specifications】 ■ Broad Disk "BD-15S-B" x 8 ■ Controller "C-SV4" x 1 *For more details, please refer to the PDF document or feel free to contact us.

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Increase the discharge speed from the silo.

Increase the discharge speed from the silo.

There is a problem with the discharge speed! Here is an example where the discharge speed increased by 2.5 times after the introduction of the Brody disk.

We would like to introduce a case study regarding "Increasing the discharge speed from silos" handled by Minagi Co., Ltd. In the case of silos related to cement, although there were no issues with bridging or blockage, there were difficulties with the discharge speed, which led to a consultation. After reviewing the drawings and hearing about the current situation, we lent out a Brodie disk to confirm its effectiveness. The results were favorable, leading to its implementation, and the discharge speed increased by 2.5 times. [Case Summary] ■Challenge - Although there were no issues with bridging or blockage, there were difficulties with the discharge speed. ■Result - We lent out a Brodie disk to confirm its effectiveness, and after favorable results, it was implemented, increasing the discharge speed by 2.5 times. [Key Points of Our Equipment] ■The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available.

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0649 Preventing bridge formation in the feed tank

0649 Preventing bridge formation in the feed tank

Air ON with 8 Brodisks in pairs with a time difference! Introducing case studies.

We would like to introduce a case where our "Brodisk" and "Controller" were implemented to prevent bridging in a feed tank. We received a request from a customer who wanted to try the Brodisk immediately. They had seen the equipment at another company's factory and were informed by the factory representative that it was "effective." After confirming the effectiveness through manual aeration with a loaned Brodisk, the customer decided to implement our product. 【Case Overview】 ■ Installation Location: Tapered section with hopper diameter reduced from Ø1000 to Ø600 ■ Configuration: 4 units installed in 2 tiers (total of 8 units) ■ Contents: Wheat flour, fish meal, oil cake, bran, etc. ■ Control: Using the C-SV4 controller with 4 built-in solenoid valves to turn on air for 2 Brodisks at a time with a time delay. *For more details, please refer to the PDF document or feel free to contact us.

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